Why we use an industrial water softeners?

industrial water softeners

Overview

Industrial water softeners treats water for industrial use by using resin to remove hardness from the water. The resin substitutes the water’s hardness with salt (brine), which regenerates annually. This is the exchange of Ions, which eliminates from the water supply hard ions like manganese, iron, calcium, and magnesium. You can use less detergent, see less hard water buildup, save money on repairs from excessive wear and tear on industrial machinery, and be able to conduct business more efficiently with softening.

Total hardness or calcium and magnesium form a hard scale, which may build up on the pipes, heat exchangers, water heaters, boilers, and other steam machinery. As a result, they carry out expensive repairs, energy consumption, connected heat exchangers, and boiler tubes. Water softeners treat water using resin through the removal of hardness. Resin substitutes for the hardness of salt in water, which frequently regenerates.

What is hard water? 

When we say that water is ‘hard,’ then it simply means that it contains more minerals than regular water. These include the minerals calcium and magnesium in particular. When more calcium and magnesium dissolve, the hardness of the water increases. Other positively charged ions can dissolve less readily in hard water than in water that does not contain calcium and magnesium due to their presence.

What are water softeners?

Water softening is a method of water purification that employs ion exchange technology.

It is to remove naturally occurring minerals such as calcium and magnesium from water. This can hence prevent buildup in pipes and appliances. We often use this method in commercial and industrial environments to improve ease-of-use and extend the life of water-handling equipment. 

Working:

Through ion exchange, a water softener eliminates minerals found naturally in water sources. Water is filtered through plastic resin beads that have been coated with sodium molecules. These then interact with magnesium, calcium, and other metallic minerals. Because calcium and magnesium ions are positively charged, they interact with negatively charged resin beads. When the beads interact with the hard minerals, they capture their positive molecules, and releases sodium into the water. Sodium molecules replace calcium and magnesium molecules, lowering the mineral content of the water. As a result, avoid buildup and interfering with cleaning chemicals.

How to size a water softener?

When choosing a commercial water softener for your company, one of the most important factors to consider is size. The proper water softener would ensure a consistent and effective flow of softened water while wasting no energy. We would consider the following factors when determining the appropriate size for your needs:

  1. Flow rate: The rate at which water flows through your facility, particularly during peak operation.
  2. Volume: During peak operation, the quantity of water goes through the plant.
  3. Water composition: The concentration of calcium, magnesium, and other hard minerals in the water supply.
  4. Softening required: The amount of softening material needed to soften the water, expressed in grains per day.

What are the Benefits & application of industrial water softeners

Benefits:

  1. Reduced Chemical Consumption / Costs
  2. Reduced Energy Usage
  3. Extended Equipment / Appliance Life
  4. Lower Repair & Maintenance Costs
  5. More Consistent Water Quality

Applications:

  1. Food and Beverage
  2. Manufacturing
  3. Medical
  4. Pharmaceutical
  5. Service/Tourism
  6. Agricultural

What are the advantages of industrial water softeners over residential water?

Even in some industries, residential water softeners are favored over industrial water softeners. Still, industrial water softeners have some benefits over residential water softeners.

  • It lowers the number and amount of chemicals required for water purification. We use water softeners to remove hardness from water. We accomplish this by the action of other chemicals in the water softener, which neutralizes the chemicals in hard water. Industrial softeners do not need the same amount of chemicals as regular water softeners. Because of that, they can treat a more significant volume of water at the same time.
  • It has fewer operating or maintenance costs: They require proper maintenance procedures to extend the shelf life of all goods. These precautions are essential when such a machine or device is costly. Because industrial water softeners use less energy than regular water softeners, the cost of maintenance is lower.
  • Reduced energy consumption: Water softeners are typically powered by energy. Regular water softeners can only handle small quantities of water at a time, but in order to treat vast amounts of water, you must keep your water softener running at all times. This not only increases your power bill but will also cause your water softener to malfunction due to the constant strain on the machine. They also aid in preventing appliances from being defective and requiring excessive quantities of power to function. They also help in preventing appliances from being defective and requiring unreasonable quantities of power to operate.

Softening salt 

Three kinds of salt are commonly marketed for water softening:

  1. Rock salt: Rock salt comes naturally in the ground as a mineral. We then extract them from underground salt deposits using conventional mining processes. It has a sodium chloride content ranging from 98 to 99 percent. Calcium sulphate is the essential component.
  2. Solar salt: We produce solar salt which is a natural product through the evaporation of seawater. It is a composition of 85 percent sodium chloride. Its water insolubility is less than 0.03 percent. We commonly sell them in crystal form. Moreover, they can also often be sell in pellet form as well.
  3. Evaporated salt: Mining underground salt deposits of dissolving salt yields evaporated salt. The moisture then get evaporates using natural gas or coal-fired energy. The sodium chloride content of evaporated salt ranges between 99.6% and 99.99%.

Bottom Line 

Unwanted calcium, magnesium, and iron ions are exchanged for sodium ions during the industrial water softening process. Sodium ions that are still present in the softened water are unaffected by the procedure. When the water softener resin bed becomes clogged with unwanted ions, a regeneration process occurs that flushes the resin bed. We then reverse the water softening process during regeneration, and then replaces the unwanted ions in the resin bed with new sodium ions for subsequent water softening.

If you find this blog interesting, then please do check our other blogs too. We at Jateen Trading Co. offer best water softeners pants and its services for industrial water softeners. We have a perfect technical team to cater any of your query regarding water softener. You can browse our website to see our services and products. If you have any queries then, please do contact us.

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